User manual YAMAHA XP500-2004

[. . . ] OWNER'S MANUAL XP500 5VU-28199-E0 EAU26941 DECLARATION of CONFORMITY We Company: MORIC CO. , LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1. 1. 1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: Aug. 1st 2002 Kazuji Kawai representative name and signature INTRODUCTION EAU10110 Welcome to the Yamaha world of motorcycling!As the owner of the XP500, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. [. . . ] For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throttle operation or any condition that might result in engine overheating must be avoided. EAU17021 the oil filter cartridge or element replaced. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 EAU17211 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. G G WARNING Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn. ECA10380 0­1000 km (0­600 mi) Avoid prolonged operation above 1/3 throttle. 1000­1600 km (600­1000 mi) Avoid prolonged operation above 1/2 throttle. ECA11281 CAUTION: Never park in an area where there are fire hazards such as grass or other flammable materials. CAUTION: After 1000 km (600 mi) of operation, the engine oil must be changed, and 5-4 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17280 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a general guide under normal riding conditions. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED. EWA10320 operated in abnormally dusty, muddy or wet conditions, the air filter element should be cleaned or replaced more frequently, otherwise rapid engine wear may result. Consult a Yamaha dealer for proper maintenance intervals. EAU17390 Owner's tool kit 1 2 2 3 4 5 6 7 8 9 1. Owner's tool kit WARNING If you are not familiar with maintenance work, have a Yamaha dealer do it for you. EWA10330 WARNING This scooter is designed for use on paved roads only. If this scooter is 6-1 The owner's tool kit is located under the seat. (See page 3-13. ) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. NOTE: If you do not have the tools or experience required for a particular job, have PERIODIC MAINTENANCE AND MINOR REPAIR a Yamaha dealer perform it for you. EWA10350 1 2 3 4 5 6 7 8 9 WARNING Modifications not approved by Yamaha may cause loss of performance and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. 6-2 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17701 Periodic maintenance and lubrication chart NOTE: G The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. G From 50000 km, repeat the maintenance intervals starting from 10000 km. G Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO. 1 * Fuel line 2 * Fuel filter 3 Spark plugs ITEM G G G G G 2 3 4 5 CHECK OR MAINTENANCE JOB 1 Check fuel hoses for cracks or damage. Check operation, fluid level and vehicle for fluid leakage. [. . . ] Perform the following steps to protect the cylinders, piston rings, etc. Remove the spark plug caps and the spark plugs. Pour a teaspoonful of engine oil into the spark plug bores. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. [. . . ]