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[. . . ] If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. AN IMPORTANT SAFETY MESSAGE: G READ THIS MANUAL COMPLETELY BEFORE OPERATING YOUR MOTORCYCLE. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. G PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE MOTORCYCLE. [. . . ] Remove any high spots on the piston with #600-grit wet sandpaper. Clean all components and carefully reassemble the cylinder head and cylinder.
EWA10320
plug condition. Restart the motorcycle and ride it for about 10 to 15 more minutes. The motorcycle will now be ready to ride normally. After the engine break-in period, thoroughly check the motorcycle for loose parts, oil leakage and any other problems. Be sure to inspect and make adjustments thoroughly, especially cable and drive chain slack and loose spokes. In addition, check all fittings and fasteners for looseness, and tighten if necessary.
ECA15560
5
CAUTION:
G
WARNING If you are not familiar with maintenance work, have a Yamaha dealer do it for you. Drain the break-in oil-fuel mixture from the fuel tank and refill with the specified mix. Start the engine and check the operation of the motorcycle throughout its entire operating range. Stop the engine and check the spark
5-3
When any of the following parts have been replaced, they must be broken in. Cylinder or crankshaft: About one hour of break-in operation is necessary. · Check exhaust pipe and muffler for carbon deposits. · Check crankshaft for carbon deposits and damage. After break-in Every race Every Every third race fifth race As required
5 * Cylinder
6 * Clutch
6
10 * Kickstarter system 11 * Exhaust system
12 * Crankshaft
6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
NO. ITEM ROUTINE · Check carburetor settings and for obstructions. · Check chain slack, alignment and condition. · Adjust and thoroughly lubricate chain with Yamaha chain and cable lube or equivalent. · Check coolant level and for leakage. 16 * Cooling system · Check hoses for cracks or damage. · Check radiator cap spring operation. 17 * Chassis fasteners 18 * Air filter element · Replace. 19 * Frame 20 * Fuel line · Clean and check for damage. [. . . ] 6-23 Brake fluid, changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 Brake fluid level, checking . . . . . . . . . . . . . . . . . . . . 6-19 Brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]
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