User manual YORKVILLE EF500P SERVICE MANUAL

[. . . ] SERVICE MANUAL ef500p WEB ACCESS: http://www. yorkville. com WORLD HEADQUARTERS CANADA Yorkville Sound 550 Granite Court Pickering, Ontario L1W-3Y8 CANADA Voice: (905) 837-8481 Fax: (905) 837-8746 MODEL TYPE: YS1002 U. S. A. Yorkville Sound Inc. 4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (716) 297-2920 Fax: (716) 297-3689 Quality and Innovation Since 1963 Printed in Canada Manual-Service-ef500p-00-2v2 · November 11/2009 IMPORTANT SAFETY INSTRUCTIONS This lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of uninsulated "dangerous voltage" within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. Ce symbole d'éclair avec tête de flèche dans un triangle équilatéral est prévu pour alerter l'utilisateur de la présence d'un « voltage dangereux » non-isolé à proximité de l'enceinte du produit qui pourrait être d'ampleur suffisante pour présenter un risque de choque électrique. The exclamation point within an equilatereal triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance. [. . . ] REPLACE THE R128 AND C77 WITH THIS CIRCUIT R124 REPLACED WITH #4599, 22AWG SOLID #4947 33K LVGND1 +15V 8 -15V 4 R146 1/4W 10K RAD -15V VNE5532N 4 NE5532N U27:C V+ U27:B 4148 1N753ARL D47 6V2 0W5 1/4W R158 56K RAD 1/4W 1/4W R148 47K RAD R149 33K RAD non-RoHS V+ 1/4W LVGND2 1 2 U23:A {Function} 3522 S3:B UP DOWN 8 R154 47K RAD MINI * 1/4W R152 56K . 1/4W 33U C89 16V * R156 15K MINI +15V R155 1/4W 1M RAD RAD 16V C90 33U U22:A +15V RAD 8 LIMITER SENSE POWER L4 GRN MPSA06 R157 1/4W 3K3 RAD +15V TO92 5102 Q23 LVGND2 +15V LVGND2 1/4W R159 4K7 RAD -15V 1/4W LIMITER U27:A NE5532N 63V C93 220N Q22 5103 TO92 LVGND2 D62 4148 RAD 1/4W LVGND2 WOOFCLIP R162 1/4W 1K5 RAD R165 100K RAD RAD LEDGND LEDGND LVGND2 10K0 1/4W R167 R170 1/4W 10K0 MINI MINI R168 1/4W 220R MINI +24V R171 1/4W 47K RAD R169 1/4W 6K8 R172 1/4W 1K0 MINI MINI 1/4W BC560C R161 1M 1/4W R164 1K5 RAD R163 47K -15V 4 U29:B U29:C V+ NE5532N 50V 22U C94 U28:B C95 100N NE5532N 100V C96 68N 100V V- IGND R174 1/4W 562R . LVGND3 50V 22U C98 FLMP 1/4W V- MIC J4 50V C101 1N MINI 4432 B 10K 4 NE5532N U28:C IGND 50V C108 1N R181 1/8W 249R FLMP 4K7 1/4W R177 75R R178 1/8W FLMP MINI R179 30K RAD +15V 2K 1/4W R180 RAD 8 R173 1/8W 249R -15V 16V C99 33U R175 1/4W 2K49 +15V 100N C119 100V 100N C120 50V 100N C121 100V 100N C122 100V 100N C123 100V 100N C124 100V 100N C125 100V MIC_GAIN M P2:A 33U C97 16V J109 2N5638 BC550C BC560C 2N5401 2N5551 MPSA06 MPSA13 MPSA43 MPSA56 MPSA63 BDX54B-54C BDX53B-53C IRFP9040N IRFP23N50L -15V 100N C131 100V 100N C132 50V 100N C133 100V 100N C134 100V 100N C135 100V 100N C136 100V 100N C137 100V V+ U28:A 8 LVGND3 3925 50V 22U C107 R182 1/4W 562R . +15V LVGND3 1/4W 1/4W IGND R185 2K49 MINI MIC GAIN LVGND1 D. N. S. 1/4W R183 RAD LVGND3 LVGND4 LVGND1 LVGND2 LVGND 100V C114 D. N. S. R184 1K RAD SILENT MIXER ON/OFF R217 1/4W 18K RAD +15V DSG TO-92 CBE TO-92 EBC TO-92 BCE TO-220 GDS TO-247 BD139 BD140 BD237 BD238 MJE270 MJE271 MJE340 MJE350 1N5250B 0W5 D13 20V0 2N5401 Q16 5108 TO92 LVGND3 MIXER SECTION {Function} 1/4in JCK PCB MT VERT STER RT SWT J5 R189 1/4W 10K0 MINI U29:A 1/4W RAD 100V 4K7 R186 C117 D. N. S. NE5532N D63 D. N. S. 1/4W R215 RAD K1:A R188 10K RAD LVGND3 1/4W LVGND3 C127 47N R190 1/4W 1K0 MINI R218 1/4W 1K0 LVGND4 MINI 4148 K1:B 100V P3:A BASS M R193 1/4W 4K7 RAD 3696 R194 1/4W 332R0 . "STYLE_P25" -15V XC116 +15V "STYLE_P32" M1159 1/4W V+ NE5532N U32:C 1/4W V- R196 1/4W 10K0 MINI IGND 50V C138 33P RAD LINE_GAIN M P4:A 4432 B 10K {Function} 1/4in JCK PCB MT VERT STER RT SWT J6 U32:A 4 33U C128 16V 1K0 1/4W R199 1/8W FLMP MINI R195 1/4W 10K RAD NE5532N MINI 1/4W MINI MINI U33:C V- 220R 1/4W R206 16V C139 33U WIR U33:B 22AWG 1/4W R205 1/4W 10K0 RING R207 10K0 75R R201 V+ NE5532N RAD R208 SOLID R202 1K4 . LINE GAIN LVGND4 R209 1/4W 10K0 MINI U33:A NET00116 B 400V C140 2N2 P5:A M TREBLE LVGND4 -15V 4 LVGND4 LVGND4 A UP DOWN S5:B 3522 MIXER NET00116 UP DOWN S5:A 3522 MIXER 8 R203 1/4W 1K0 -15V LVGND4 10K 1/4W R200 RAD BASS R204 47K MINI C130 47P 100V 0. 1% 1/4W 50V C129 33P MINI RAD RAD 8 R197 47K 50K B 4435 RING R191 1/4W 10K0 16V C126 33U R160 1/4W 4K7 U32:B R192 1/4W 4K7 ECB TO-126 NE5532N R176 1K07 EF500P MODEL(S):REF FUNCTION OLD PART KNOB NEW PART KNOB P1 P2 P3 P4 P5 R R R R R R R MAIN GAIN MIC GAIN BASS TONE LINE GAIN HORN TONE F F F F F F F 4537 4566 4546 4566 4537 O O O O O O O 8393 8392 8394 8392 8394 K K K K K K K 4434 4432 4435 4432 4434 N N N N N N N 9916 9915 9917 9915 9916 K K K K K K K R198 1/4W 470K MINI +15V Product R211 1/4W 1K2 MINI 10K B 4434 IGND R210 1/4W 1K2 MINI TO MAIN INPUT EF500P PCB# M1159 Sheet 1 of 3 EF500P TREBLE Rev: 13V00 Date: Wed Nov 26, 2008 Filename: M1159V1300sch. sch2002 1/4W RAD NE5532N 1/4W 6858 NSL-32SR2 1/4W R150 15K V- BAT85 U21:A R214 1/4W 470R 4148 R151 220R CLIP L3 YEL D45 R153 1K5 U22:C +44V D 2. 0W PHANTOM SUPPLY +44V HORN AMP C92 3N3 100V BC560C R1 1/4W 22K MINI +44V R2 1/4W 2K21 FLMP G N S IRFP140N Q12 6931 TO247 IRFP140N 4U7 C3 63V 1/4W R3 2K2 . 680P 1N5242B C1 D1 100V 12V0 0W5 R4 2. 0W 2K2 . 10U C2 63V D2 D3 16V0 1N5246B 0W5 MR854 {Function} BDX53C Q2 6912 TO220 +22V HORNGND 1/4W R10 4K7 RAD R5 3K9 . 2N5551 Q4 5107 1N5254B D4 27V0 0W5 10U C7 63V TO92 R13 1/4W 2K2 MINI R219 1/4W 470R RAD 68U C4 25V C6 10P BC560C 1/4W 1/4W 1/4W R7 R8 680R 10K RAD RAD R9 2K2 MINI FUSIBLE R6 1/4W 11R BC550C Q3 5101 100N C5 100V 1. 0W 1/4W +24V D5 Q5 5102 TO92 2N5401 2N5638 Q9 5119 TO92 680P C8 100V 1/4W R21 18K MINI SILENT ON/OFF LVGND 0W5 22V0 1N5251BRL 1/4W 4148 R20 1/4W 1M RAD 1. 0W 2N5401 Q8 5108 TO92 C9 R16 2K2 MINI SILENT R19 1/4W 2K2 MINI TO92 FROM INPUT PCB _9 CIR WAFER W/LCK 1 0 9W1:A D21 0. 1" LVGND HORNGND 1/4W 4148 R25 100K 1/4W RAD MJE340 Q11 6873 TO126 R24 2K2 MINI 1N5246B D11 12V0 0W5 10U C13 63V R26 1/4W 2K21 FLMP 0W5 16V0 D9 S D10 MR854 -22V 1/4W LVGND HORNGND +15V -15V +24V W1:B 9 0 3 4 5 6 7 8 9 RAD 0 9W1:C 0 9W1:D +120V 0 9W1:E 0 9W1:F 0 9W1:G 0 9W1:H 0 9W1:I 1/4W R32 22K MINI 1/4W R29 1K0 MINI 1/4W R30 2K MINI +15V_MOD +5V_MOD 100N C16 100V 6964 GND V+ 220P C15 100V MPSA92 U3:C Q13 5114 1/8W TO92 R33 1K5 FLMP WOOFGND WOOFGND GND1 -15V_MOD C18 220P V- V+ R34 1/4W 47K MINI STROBE 100N C17 100V 100V 1N750ARL D12 4V7 0W5 6 2 + LM311 U1 OUT 8 7 6640 +15V_C 8 - BAL D14 4148 MC33078P MC33078P R36 1/8W 100R0 FLMP WOOFGND R35 1/8W 100R0 FLMP 5 4 1 3 +5V_MOD WOOFGND WOOFER AMP D R37 1/4W 150R 0A2 BAT85 D15 MINI V+ +15V R38 1/8W 10R0 FLMP 7 5. 0W 14 +15V_MOD R28 1/4W 4K7 MINI +5V_MOD +5V_MOD R31 0R047 -44V -15V_MOD +5V_MOD +5V_MOD +15V_MOD 1/4W LM311 U4 GND1 OUT U2:C U2:A +15V_C V- GN S R39 1/4W 2R2 . U2:B STROBE 2 + MINI V- V+ 1/4W 100N C21 100V WOOFGND -15V_C 4 IRFP23N50L Q14 6967 TO247 D. N. S. C19 100V D 2 R27 100R 680P C14 100V IRFP9140N Q1 6932 TO247 IRFP9140N BROWN 63V C12 1U 1/4W 1/4W RAD 10K R22 63V C11 2U2 0W5 12V0 D7 1N5242B 4U7 63V 4148 D6 15P C10 100V R23 1/4W 11R HORNGND FUSIBLE {Function} BDX54C Q10 6911 TO220 YELLOW Q7 5108 TP2 R17 0R47 FLMP 1. 0W C144 10N Q6 5102 R14 1/4W 18K TO92 RAD R15 270R RAD TO92 FLMP 1. 0W 500V TP1 R11 0R47 R12 0R47 FLMP + 100V R18 0R47 FLMP C118 2N2 400V 3 18AWG HORN_POS D8 R220 6R2 . + S1 #7401-DE-72P-8R 120W titanium HORN 4 HORN_NEG 18AWG G P HORNGND 3U3 C20 140V R40 22K 8 6964 U3:A 6964 U3:B +4V7_LS 13 12 6 BAL +/-15V_C 100N C26 100V 74HC86N U5:D 11 6605 74HC86N U5:C D17 UF4004 1/2W R46 1R SMALL R41 1M RAD 7 6640 WOOFGND C28 470P 5 MINI 4 -15V_MOD R42 1/4W 2K 100N C27 100V 0W5 4V7 D18 1N750ARL C29 10N 1 3 - 100N C24 100V 1U C25 63V 1N5248B D16 18V0 0W5 3U3 C51 250V 3U3 C22 140V L1 D. N. S. C23 100V WOOFGND -15V_MOD WOOFGND R43 1/4W 47R MINI -15V_C -15V MINI WOOFGND 150N C32 63V MC33079P U6:E R54 1/4W 1K0 MINI -15V_MOD 1/4W R49 4K7 MINI 5 U8:A . BLK FLMP 6 6605 +4V7_LS 1/2W R44 1/8W 10R0 100V +5V_MOD 4 74HC86N U5:B 10 9 8 6605 288UH 3792 R48 270K D GN S IRFP23N50L Q15 6967 TO247 D. N. S. C30 100V 3U3 C31 140V 18AWG 5 NEG_OUTPUT R45 1/4W 5K6 100V 5 +15V_MOD 4 R51 1/4W 6K8 MINI R47 1/4W 1M RAD +15V_LS -120V 100N C33 100V R50 1/8W 75R + STROBE 1/4W 11 MINI 1/4W R56 1/4W 6K8 V- R55 1/4W 1K0 MINI 6 8 U6:A . 2 U6:C R212 2K2 MINI + U6:B U7 LM311 +4V7_LS +15V_MOD -120V 74HC86N U5:A 1 2 3 6605 R57 1M RAD RED R52 1/4W 1K87 V+ V- MC33079P BAL 3 MC33079P - 6640 7 V+ OUT IR2110 D19 R53 1/4W 0A2 BAT85 6R2 . FLMP S2 WOOFER #7468 15" 8R 500WPGM NEO 4 GND1 1 6 POS_OUTPUT 1N5248B D20 18V0 0W5 5. 0W R58 0R047 74HC14N U9:C 5 IN OUT -15V_MOD 100N C37 100V 1/4W R59 5K6 MINI WOOFGND 68N C36 100V C141 4N7 250V 6887 100N C34 100V 1U C35 63V 18AWG 1/4W R213 15K MINI 6 6603 74HC14N U9:E PSGND -15V_MOD R221 1/4W 220R MINI 1/8W WOOFGND R60 1K5 FLMP -120V 11 IN OUT 74HC14N U9:A 74HC14N U9:B 3 IN OUT 74HC14N U10:C 10 6603 +15V 1 IN OUT 2 6603 4 6603 74HC14N U9:D +4V7_LS 6 6603 OUT IN 5 R65 1/4W 1K0 MINI 2N5551 Q17 5107 TO92 1/4W R66 1K0 MINI 74HC14N U9:F 13 IN OUT 12 6603 FROM POWER SUPPLY PSGND 5. 0W 5. 0W 5. 0W V+ +15V_MOD R64 1/8W 10R0 FLMP . R69 12K . R67 12K . 5. 0W . +5V_MOD 9 14 IN 14 R75 12K R68 12K OUT 100N C91 100V R105 5. 0W 12K . W2:B 0 680P C71 100V W2:C 0 W2:D 0 W2:E 0 W2:F 0 W2:G 0 W2:H 0 2 3 4 5 6 7 8 +22V -22V +44V -44V +120V -120V SILENT +/-15V_MOD 7 1N5240BRL D22 10V0 0W5 100N C42 100V V- V+ 100N C41 100V V- 1 +15V_LS 1/4W W2:A 0 PSGND 8 6603 63V R63 1K4 . R62 1/4W 4K7 RAD 5N6 C39 100V WOOFGND U5:E U9:G 7 470N C143 R166 1/4W 47K MINI 3N3 C38 100V C142 100N 100V 74HC14N U10:B WOOFGND MPSA92 Q19 5114 100K 1/4W R72 RAD 2N5401 Q18 5108 -120V -120V TO92 SILENT ON/OFF 2N5638 Q20 5119 TO92 3 IN OUT 4 6603 74HC14N U10:D +4V7_LS 100N C44 100V LVGND 0W5 1N750ARL D23 4V7 WOOFGND 1/4W 100N C43 100V WOOFGND 9 TO92 IN OUT 8 6603 74HC14N U10:F -15V_MOD R73 1/8W 10R0 FLMP +4V7_LS 14 R70 1K4 . WOOFGND 74HC14N U10:A 1 4148 D24 1/4W R76 3K16 0. 1% V- V+ -15V -120V R71 1/4W 180K MINI 13 IN OUT 12 6603 74HC14N U10:E IN OUT U10:G 2 6603 +4V7_LS R77 1/4W 37K4 . -15V_MOD WOOFGND 11 IN 1/4W R74 1K4 . R78 0. 6W 18k7 SMALL R223 0. 6W 18k7 SMALL 7 OUT 10 6603 +15V_MOD -120V R79 1/4W 1K0 MINI -120V U6:D 470P C45 100V +4V7_LS +15V +15V +5V_MOD 100N C50 100V 100N C53 100V 100N C52 100V 100N C58 PSGND 100V 100N C47 100V 100N C48 100V 100N C49 100V +15V_MOD R83 100R0 FLMP MC33079P 470P WOOFGND C46 100V R80 1/4W 3K16 0. 1% 1/8W +5V_MOD U11 MC78L05ABPRM IN OUT 100N C55 100V 100N C56 100V 100N C57 100V PSGND 100N C54 100V {Function} GND 6728 {Watts} TO92 +5V_MOD HEATSINK HEATSINK R81 1/4W 37K4 . R82 1/4W 37K4 . Product EF500P PSGND WOOFGND -15V -15V_MOD PSGND EF500P PCB# M1159 Sheet 2 of 3 Rev: 13V00 Date: Wed Nov 26, 2008 Filename: M1159V1300sch. sch2002 POWER SUPPLY IEC_RECT #3645 SCH_DPDT #3585 18AWG BLK W25 SILENT 3682 VIO 114Vrms W6 D49 D50 4007 D52 W12 1N5402 RED W14 2487 R98 D55 FUSE 1N5402 +30V 2200U C105 50V 100V C109 100N 18AWG BLU W11 TO POWER AMP PCB D48 MR752 D51 18AWG ORN W8 +59V D53 D54 1N5402 2200U C104 63V MR752 FUSE N. A. : #2415 F 5A CE: #2482 F3, 15A FAST BLOW F1 FUSE 3682 BLK LIVE W9 SILENT W7 18AWG YEL +120V +161V N. A. :CH1255 CE: CH1255E 7 3682 BLK PRIMARY W10 42Vrms 3682 GRY 6 3682 21Vrms 5 8 L6 3682 YEL 4 W13 4007 +22V IN U30 MC7815CT +44V 2700U C100 180V 1N5402 OUT S4 22N C102 275V 6492 L5:A 680N C106 250V {Function} GND 6872 {Watts} TO220 +15V 4U7 C103 63V GROUND W26 GRN 3682 1. 0W AC_GND 1300UH 4N7 C112 250V 100N C40 100V W21 NEUTRAL W27 GRN PSGND 18AWG WHT 3682 W20 PRIMARY BLK 3682 9 7. 0 AMP SLO-BLO T&R {C_Type} 2487 R61 18AWG GRN W15 PSGND PSGND CENTERTAP 3 W17 21Vrms RED 2 3682 W18 42Vrms 1 GRY 3682 D56 FUSE 1N5402 D58 1N5402 R187 1K8 7. 0 AMP SLO-BLO T&R {C_Type} 18AWG RED W19 -30V 100V 2200U C116 C111 100N 50V TO220 6871 {Watts} GND {Function} IN 4U7 C110 63V PSGND D57 1N5402 2200U C115 63V 18AWG BRN -59V W22 D59 2700U C113 180V CHASSIS GROUND MADE THROUGH16AWG 1/4" INPUT JACKS GRN W16 INPUTGND -22V THERMAL BREAKER MC7915CT U31 OUT -15V D60 1N5402 -44V MR752 18AWG WHT D61 W23 114Vrms VIO 3682 MR752 -120V -161V W24 IGND PSGND M1159 MODEL(S):# 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 EF500P DATE VER# DESCRIPTION OF CHANGE AUG 22 2001 2. 00 1st RUN CHANGES FOR VER. 2. 00 D SEE ATTACHED NOTES ON P. C. B. V SEPT 18 2001 2. 00 CHANGE R28 FROM 10K TO 4K7 AND R34 FROM 33K TO 47K SEPT 20 2001 2. 10 PC#6453 R39 6R2 TO 2R2 OCT 22 2001 3. 00 REPOUR CHASSIS GROUND FOR CSA STANDARD 4mm CLEARANCE. D V ADD COPPER POURS UNDER ALL OUTPUT DEVICES. NOV 06 2001 3. 10 PC#6464 R37 75R TO 150R PC#6469 R130 4K7 TO 2K NOV 29 2001 4. 00 MOVED TRACES UNDER 1/4 JACKS #3921 &V4. 10 MOVE R24, ADD D21 AND C144, R27 FROM 47R TO 100R. D MAR/27/2002 V4. 10 CHANGE R208 3K TO JUMPER, R204 3K T0 47K, R206 1K TO 220R, C140 1N5 TO 2N2 D V AND C91 FROM 680P TO 100N. D V -INVERT BOTH AMP OUTPUT WIRE COLORS-INVERT BOX D V 1-APR-2002 4. 20 PC#6513 R130 2K TO R123 1K TO 470R 11-APR-2002 5. 00 PC#6523 UPDATE TABS, REMOVE COPPER UNDER XFMR 23-OCT-2003 6. 00 BOARD NOT USED FOR NX520P - REMOVE M1159A 19-FEB-2004 7. 00 PC#6671 P. S. OCT-07-2004 7. 10 PC#6694 CHANGE POTS TO P32 STYLE R145 4k7(#4982) . PC#6743 CHANGE C23, C19, C30 TO "DO NOT STUFF" OCT/15/2004 8. 00 UPDATE TABS FOR DS PCB'S R152 150k(#4839) SEP-13-2005 9. 00 PC#6964:INCREASE SPACING OF PADS AT POW. PC#6979:GT:R6&R23 #4815 12R->#2038 11R FUSIBLE C89 22u(#5631) OCT-31-2005 . PC7003:GT:R9 #4979 15K->#6104 2K2, ADD 8921 WASHER C77 PC7454 APR-27-2006 . PC#7098:GT:Q14&Q15 6914 IRFP350->6967 IRFP23N50LPBF D34 1N4148(#6825) AUG-16-2006 9. 01 HA, PC#7136, REPLACE R77, R81 AND R82 WITH #4686 . D43 1N4148(#6825) R128 1k(#4981) OCT-31-2006 10. 00 ROUTE TRACE FROM R22 TO R20 AROUND Q11 MOUNT PC# 7167, ENLARGE HOLE SIZE FOR #3522 . PC#7178, Updated limiter for RoHS compliance R124 1K0(6110) . PC#7245, CHANGE VCD PARTS VALUE, HEAD LIMITATION U15 (#6858) 28-MAY-2007 11. 00 FIX AUTO INSERT PROGRAM R127 2k2(#6104) 05-JUL-2007 12. 00 FIX AUTO INSERT PROGRAM U23 (#6858) 06-FEB-2008 13. 00 PC#7290, CE VERSION ONLY, REPLACE R157 10K #4940 . BA WILL PUT 33K, 470R, 100N AND 10U AS SHOWN, PAGE3 . PC#7398, ADD CROWBAR CIRCUIT AND CHANGE FUSE . AT THE SAME TIME SEE PRODUCTION NOTE WITHOUT CROWBAR N. A. [. . . ] There are only about a dozen of each of these in each of our market territories. These failures at first sight will seem somewhat intimidating due to the blackening soot which is produced when the resistor arcs out to the printed high voltage rails under the resistor designated R60. The damage looks far worse than it really is and is generally repairable by anyone with basic electronics and soldering skills. The greatest difficulty with servicing class "D" amplifiers is that most service people have never serviced one before. [. . . ]